2025-0096
Automatic Fitting System for 3D Printing of Splints
Unmet Need
- Upper limb injuries frequently require splints for rehabilitation and support.
- Current options are limited, and include:
Off-the-shelf splints: Not tailored to individual anatomy, may not fit or provide the required biomechanical action.
Hand-made splints: Require skilled clinicians, are time-consuming, and occupy the clinician during fabrication, delaying - 3D-printed splints are promising but demand advanced CAD skills, limiting accessibility for clinicians and patients.
Technology Description
The team has developed a SaaS platform that enables automatic, patient-specific fitting of pre-designed 3D splint models with the following key features:
- Builds on previous experience contains a library of various 3D splint models
- Automated fitting: adjusts splint size and biomechanical properties based on simple, user-acquired measurements
- User-friendly interface- no prior CAD or technical knowledge required
- Rapid turnover- generates a ready-to-print file in approximately five minutes


Potential applications:
- Clinical rehabilitation and orthopedics: Rapid, personalized splint fabrication for patients with upper limb injuries.
- Can be used directly by clinicians (occupational therapists, physical therapists, physicians) or even by patients themselves.
Value Proposition
- Perfect anatomical fit: delivers splints tailored to each patient’s unique anatomy and therapeutic needs
- Efficiency: reduces splint preparation time from hours to minutes, freeing up clinicians for other treatment activities
- Accessibility: empowers users without CAD expertise to create custom splints, democratizing advanced care
- Cost-effective: enables inexpensive production on any standard 3D printer
- Improved care: aims to improve both clinician and patient satisfaction with splint comfort, fit, and ease of preparation
This technology bridges the gap between advanced 3D printing capabilities and real-world clinical needs, offering a scalable, intuitive solution for personalized orthopedic care
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