2025-0096

Automatic Fitting System for 3D Printing of Splints

Unmet Need

  • Upper limb injuries frequently require splints for rehabilitation and support.
  • Current options are limited, and include:
    Off-the-shelf splints: Not tailored to individual anatomy, may not fit or provide the required biomechanical action.
    Hand-made splints: Require skilled clinicians, are time-consuming, and occupy the clinician during fabrication, delaying
  • 3D-printed splints are promising but demand advanced CAD skills, limiting accessibility for clinicians and patients.

Technology Description

The team has developed a SaaS platform that enables automatic, patient-specific fitting of pre-designed 3D splint models with the following key features:

  • Builds on previous experience contains a library of various 3D splint models
  • Automated fitting: adjusts splint size and biomechanical properties based on simple, user-acquired measurements
  • User-friendly interface- no prior CAD or technical knowledge required
  • Rapid turnover- generates a ready-to-print file in approximately five minutes

Potential applications:

  • Clinical rehabilitation and orthopedics: Rapid, personalized splint fabrication for patients with upper limb injuries.
  • Can be used directly by clinicians (occupational therapists, physical therapists, physicians) or even by patients themselves.

Value Proposition

  • Perfect anatomical fit: delivers splints tailored to each patient’s unique anatomy and therapeutic needs
  • Efficiency: reduces splint preparation time from hours to minutes, freeing up clinicians for other treatment activities
  • Accessibility: empowers users without CAD expertise to create custom splints, democratizing advanced care
  • Cost-effective: enables inexpensive production on any standard 3D printer
  • Improved care: aims to improve both clinician and patient satisfaction with splint comfort, fit, and ease of preparation

This technology bridges the gap between advanced 3D printing capabilities and real-world clinical needs, offering a scalable, intuitive solution for personalized orthopedic care

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